Funny, I've been playing with panel-meters as well…
I have an analog computer I'm finishing up. I have ADC's to convert the analog to digital to display the values on an LCD (with an ESP32 dev board—it was more flexible than panel meters, cheaper than an oscilloscope).
But because looking at "simulated" panel-meters seemed to kind of undercut the point of the analog computer, I went ahead and created a small PCB to go from my analog computer to a panel meter like the one in the clock.
Running a "Spring + Mass" simulation on the analog computer and seeing both the LCD/ESP32 representation of a panel meter and an actual panel meter move in sync brought it all home.
If there's a makerspace or hackerspace near you, they might have a CNC router. Apart from (I believe) the front panel being a two-sided job, this is pretty straightforward and could be done entirely on a Shopbot or equivalent. Worst case you might need to learn FreeCAD and buy some collets ($10-$50) and bits (~$50-$75 if you're getting two). Best case, they have software and tooling you can use.
Source: am a furniture maker professionally. Have worked out of a makerspace, and have done equivalently complex projects on their Shopbot.
Edited to add: if you skip the rabbets around the gauges on the front panel, you can make that a single-sided CNC job, which makes it much easier. With some care, you could do those with a handheld router and a rabbetting bit.
I built one of these recent after Princess Auto had an amazing deal on surplus meters like these. They were under just over 1$ each and I bought a lot of them.
The one I built isn't as nice, but it's a really nice way to display the time and people are mildly fascinated by it when they see it.
For that, you just need to not make the transition from 100% duty cycle to 0% duty cycle instantaneous, but to ramp down linearly the duty cycle over a large fraction of a second or even an entire second.
As another poster said, the overshoot may look cool, but I would be worried that a cheap panel voltmeter would not survive a very large number of such shocks.
I think I don't completely understand your idea. The current flowing through the amperemeter¹ depends on the voltage and the resistance of the incandescent(?) lamp. To vary current by the minute, you would need a digital resistor or potentiometer, I guess. Is that your suggestion?
¹) I just found out that it is more commonly called 'ammeter' in English - which is so unintuitive that I prefere 'amperemeter'.
If you have a feedback loop I'm sure you can still do it with an either implicitly or explicitly filtered PWM. Remember we're talking averages not instantaneous, so the average current through the bulb should be proportional to the average voltage across it, though the resistance will change as the bulb heats hence the feedback. You could also do this with a buck/boost regulator and current sense resistor plus op amps to create a constant current supply.
"average current through the bulb should be proportional to the average voltage across it" That is exactly correct, the reason they were seeking clarification, and the core of suggested solution.
V=I*R
If V = Hours and I = Minutes, then by necessity R=Hours/Minutes. Typically a light bulb has mostly fixed resistance (R). Adding a potentiometer to the circuit allows you control the value of R.
So lightbulbs actually dont have fixed resistance. The tempco is pretty big, and temperature of course depends on power (with an annoyingly large time lag when power is reduced).
That being said, the bulb does have a well-defined resistance at a given point in time, so voltage and current are of course not quantities that can be indefinitely controlled.
This falls into the same category as “why isn’t my power supply with voltage and current controls working correctly?!?”
You’re exactly right..that’s how I end up learning tech stuff. It’s not working very well with modelling though. I’ve set my sights too high, the projects are too involved
I found zeroing in on a specific package and learning the specifics of the parametric modeling AND a particular end goal to be useful. Doubly so if the YouTuber is making lots of videos on other topics that might be helpful. I learned on an olllld Fusion360 tutorial series from NYC CNC, but my more recent FreeCAD learning has been from MangoJelly: https://www.youtube.com/@MangoJellySolutions
TinkerCAD is easy to get started with and is a fine starting point. If you want to go farther than TinkerCAD can reasonably take you, I’ve done a lot of modeling in onshape (after using Fusion360 for a few years). Parametric CAD systems (Fusion, onshape, solidworks, freeCAD) feel like a nice intersection of design and programming to me.
My current workflow is onshape for all modeling (because it has excellent multi-player concurrently editing support, relevant to FRC robotics), then Fusion for CAM¹ if it’s going to CNC equipment. Onshape added support for CAM in the last 8 months, but I haven’t switched yet.
¹ - Computer Aided Manufacturing-turn a shape into a series of instructions for the CNC equipment. Roughly:
Looked pretty smooth to me, in the video from TFA? If there is a noticable ripple some kind of simple capacitor added to the circuit should smooth it out? (I don't know much about electronics).
This is beautiful, and I like it a lot, but I was slightly disappointed to find that they do not function by increasing the voltage as the day goes on. But then I remembered that that's how pins work. It IS measuring voltage!
Transistors are much more efficient full on or full off. So for the most part for transistor based voltage control they pulse the transistors with a duty cycle equivalent to the voltage needed and integrate it with capacitors, keep the pulse on 25% of the time you have 25% of the voltage sort of thing. Thus the acronym PWM (Pulse Width Modulation)
Note that transistors can be controlled to directly regulate the voltage. This will draw much more power than pulsing them.
It is also kind of neat how voltage is measured. Probably day one stuff in EE school but I thought it was interesting. Meters like the one in the article are sort of obvious. pull a spring with an electromagnet and see how far it gets. but how is voltage read electronically. The answer is capacitors. you time how fast a capacitor charges.
I thought it was pretty cool, but a bit expensive for what it was.
So I made my own with a PIC chip: https://www.n1kdo.com/meter-clock/index.html
Mine is more of a novelty than a accurate clock. It is a interesting desktop geegaw to invite discussion.
Ways to keep more than one brain center active!
I have an analog computer I'm finishing up. I have ADC's to convert the analog to digital to display the values on an LCD (with an ESP32 dev board—it was more flexible than panel meters, cheaper than an oscilloscope).
But because looking at "simulated" panel-meters seemed to kind of undercut the point of the analog computer, I went ahead and created a small PCB to go from my analog computer to a panel meter like the one in the clock.
Running a "Spring + Mass" simulation on the analog computer and seeing both the LCD/ESP32 representation of a panel meter and an actual panel meter move in sync brought it all home.
(nor would the missus be pleased for me to buy them - but that's another matter)
Source: am a furniture maker professionally. Have worked out of a makerspace, and have done equivalently complex projects on their Shopbot.
Edited to add: if you skip the rabbets around the gauges on the front panel, you can make that a single-sided CNC job, which makes it much easier. With some care, you could do those with a handheld router and a rabbetting bit.
The one I built isn't as nice, but it's a really nice way to display the time and people are mildly fascinated by it when they see it.
As another poster said, the overshoot may look cool, but I would be worried that a cheap panel voltmeter would not survive a very large number of such shocks.
;-)
volts as Hours amps as Minutes
Resulting wattage drives an iridescent bulb
¹) I just found out that it is more commonly called 'ammeter' in English - which is so unintuitive that I prefere 'amperemeter'.
V=I*R
If V = Hours and I = Minutes, then by necessity R=Hours/Minutes. Typically a light bulb has mostly fixed resistance (R). Adding a potentiometer to the circuit allows you control the value of R.
That being said, the bulb does have a well-defined resistance at a given point in time, so voltage and current are of course not quantities that can be indefinitely controlled.
This falls into the same category as “why isn’t my power supply with voltage and current controls working correctly?!?”
I skimmed TFA, came back here to ask for the obligatory 11:59:59 rollover, but then went back and found it.
My current workflow is onshape for all modeling (because it has excellent multi-player concurrently editing support, relevant to FRC robotics), then Fusion for CAM¹ if it’s going to CNC equipment. Onshape added support for CAM in the last 8 months, but I haven’t switched yet.
¹ - Computer Aided Manufacturing-turn a shape into a series of instructions for the CNC equipment. Roughly:
CAM : CNC :: slicer : 3D printer
is 10Hz control just too slow?
Note that transistors can be controlled to directly regulate the voltage. This will draw much more power than pulsing them.
It is also kind of neat how voltage is measured. Probably day one stuff in EE school but I thought it was interesting. Meters like the one in the article are sort of obvious. pull a spring with an electromagnet and see how far it gets. but how is voltage read electronically. The answer is capacitors. you time how fast a capacitor charges.
[1]: https://en.wikipedia.org/wiki/Class-D_amplifier